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If you own a jackhammer or other type of air tool, it is a good idea to learn how to use an inline air tool oiler. If you do not, you may end up ruining a tyre or tool. This article will help you use this tool. Listed below are some tips to make the process as easy as possible. After reading this article, you should be ready to get started.
Adjusting the amount of oil flowing into the air line
If you use an inline air tool oiler, it’s essential that you adjust the amount of oil flowing into it. You’ll need to adjust the adjustment screw every week to maintain the proper oil level. In general, you should adjust the oiler 1/4 turn per week, or more often if you see your tool is leaking. Alternatively, you can open the fill plug and depressurize the reservoir.
To adjust the amount of oil flowing into the inline tool lubricator, look for a dual purpose oil adjustment valve. This valve will allow oil to flow into the airstream while simultaneously building pressure in the top chamber. In this way, you can determine the amount of oil to inject without affecting the performance of the tool. The minimum flow rate is 30 SCFM. The maximum flow rate is approximately 120 SCFM.
While some air tools come with a removable oil injector plug, many other air tools do not. These tools require constant-feed lubrication. The CF series constant-feed lubricators provide continuous lubrication and have larger oil capacities. Additionally, they include a manual relief valve to bleed the line. This can make it easier to adjust the amount of oil flowing into the air tool oiler.
Installing the lubricator
If you’re a beginner to air tool lubrication, you may be wondering how to install the lubricator of an inline aeration system. Inline air tool oilers are used to add oil to tools and have 1/4″ NPT threads on both the inlet and outlet. Installed before the air tool, they extend the life and performance of air tools. They have an impact-resistant plastic bowl and are rated for up to 125 PSI.
When installing an inline air tool oiler, you must remember that there is a dual purpose oil adjustment valve at the top of the oiler. When this valve is opened, oil will flow into the airstream and build pressure in the top chamber. Installing the lubricator of an inline air tool oiler correctly will increase its efficiency. It is advisable to follow the manufacturer’s instructions on installing the lubricator.
After installing the lubricator, you should add additional lubricant to coat the line between the lubricator and the air tool. Typically, about half an ounce (15 cc) of oil is used. The amount of oil flowing into the air stream can be adjusted according to the viscosity of the oil used. Setting 5 is suitable for average conditions and a 10 weight oil. A lag of up to an hour can occur between the adjustment and its effect.
Different manufacturers of air tool oilers manufacture lubricators that atomize the oil into a fine mist. These lubricators claim to lubricate air tools and other devices at greater distances than other lubrication methods. It is important to know the best type of inline air tool oiler for your application. You can check the manufacturer’s instructions online to learn more about inline air tool lubricators.
The lubricator has two reservoirs. The upper reservoir stores the oil, while the lower reservoir is a passageway for air. The air and oil mixture exits the lubricator through the lower reservoir. The oil is atomized to different degrees. This oil is then carried out of the lubricator’s head by the compressed air stream. As a result, the oil is carried downstream to the air tool or component.
Preventing a pressure differential from forcing oil from the reservoir into the air line
A key component of preventing a pressure differential from forcing oil from a reservoir into the air line is the installation of two stainless steel accumulators on a wellhead. Having two accumulators ensures that there is never a unit low pressure trip and allows plant personnel to periodically check the accumulator precharge and bladder condition. An orifice bypass line with a globe value is also installed around the oil supply line to prevent a drop in oil pressure.
In some cases, a reservoir’s primary drainage Pc curve can be used to determine the maximum pressure required to displace water from the reservoir. This curve is also useful when the reservoir is in a mixed-wet state. This is due to the saturating oil and water levels being close to each other. A significant amount of oil is produced in the water-like zone and the gradient begins to decrease near the inflection.
Oil drop out in the air line between lubricator and tool
If the distance between a lubricator and a tool is too great, oil can be carried downstream in the air line, coating the low slung line. As oil builds up, it can also block the air line and cause oil to leak downstream to the exhaust port of the air tool. Oil will drip out of the tool exhaust and may also coat the floor. To prevent this, you should clean the lubricator bowl before each re-fill.
If you’re unsure, make sure the tool is within two or three yards of the lubricator before applying oil. Depending on the type of tool, a lubrication air line can have oil drop outs. For this reason, it’s essential to add a small amount of lubricating oil to your air tools before storing them. Generally, two or three drops of oil per air tool are enough.
Make sure to check the manufacturer’s manual for recommended lubricants for the tool before you use it. A few feet above the air line is a good place to install a lubricator. If you don’t, the lubricant can wash out. However, the lubricant itself may be sufficient for a single use cycle. For other purposes, a lubrication may be necessary.
A lubricator that is capable of oil fogging is also known as a direct feed lubricator. The oil in these devices is atomized, which allows it to be carried downstream by compressed air. This atomized oil is carried downstream to the tool and air component. It’s important to have the right oil-fog lubricator for the tool you’re lubricating.