How to Cut Small Circles in Wood

We research in-depth and provide unbiased reviews and recommendations on the best products. We strive to give you the most accurate information. If you buy something through our links, we may earn a commission.

If you want to create beautiful wood crafts, you may be wondering how to cut small circles in wood. Here are some techniques you can use: Jig, Trammel technique, and Hole saw. If you’re unsure of which one to use, try one of these methods to create beautiful and accurate circles. Once you have the right tool for the job, you can create a circle by freehand cutting with the jigsaw.

Trammel technique

You can use the Trammel technique to cut small circles in wooden objects. This is a common technique used in the furniture industry, and can be used to cut small circles of wood. The circle you cut will be approximately the same diameter as the circle you drew. It is important to use the correct technique, as not all circular cuts will turn out the same way. Here are some helpful tips for this technique.

First, you should make sure that your woodwork project is flat. Make sure the trammel is stable when it’s on the workpiece, as the edges will curl. Then, use double-sided tape to fasten a pad of plywood to the workpiece. Alternatively, you can use a pad of perspex taped to the base of the router and pivot the circle on it. In this way, you can keep the trammel parallel to the workpiece. You can also use a crosshair pad to mark the crosshairs on your workpiece.

Another tip for cutting small circles in wood is to use a jigsaw mounted on a plywood or MDF arm. You can also use a table saw, which can handle thick stock. A jigsaw mounted on an MDF arm can cut a circular shape, but it cannot be used to create a perfectly circular hole. A jigsaw blade is an option if you don’t want to use a circular hole saw.

Using the Trammel technique to cut small circles in wooden objects is an effective way to produce beautiful and consistent curves. With the right practice, you’ll be able to master this technique in no time and get first-class results. Before cutting, you need to prepare your workpiece and the trammel by drawing its edges and tracing the base plate. Once you’ve got the basic setup, screw it to the workpiece. For an even, smoother curve, use two or three counterclockwise passes.

Hole saw

When cutting a small circle in wood, you must remember that the center of the hole saw blade should engage with the wood before the saw starts chipping away. A dull hole saw blade may leave a frayed edge around the hole. Slowly pull the saw up during the cut to avoid sawdust blowout. It is also best to avoid overheating the hole saw because it can cause a severe blow out.

To cut a circle, the first step is to fix the workpiece in position. Then, use a nail or piece of plywood to pivot the workpiece in the middle. This method will make the hole saw cut the wood piece in the same depth on both sides. Once the hole saw cuts through the wood, use 80 grit sandpaper to sand the edges. Make sure the hole saw is sharp enough to avoid burns.

The next step is to place the hole saw’s pilot bit in the center of the piece. The bit will be pushed through the wood until it reaches the center. To avoid blowout, use a backing board behind the workpiece to protect it from damage. Slowly lower the hole saw’s spinning head to the wood to prevent burns. This step will make the hole saw cut cleanly and prevent a hole from forming on the surface.

Read More:   How Old Is Scott Phillips Woodworker?

While cutting a circle with a hole saw can be a painstaking process, it can also be a simple DIY project. With proper tools and techniques, you can easily cut a small wood circle with a hole saw. This process can be simple and straightforward and will save you a lot of time in the long run. If you do not have access to a hole saw, you can make one using a table saw.


Creating a jig to cut small circles in wood is relatively easy, and most jigs come with instructions for use. Generally, the process involves securing the router’s pivot point in the desired center of the workpiece and sliding out to the desired radius length. Once this is complete, you can start working on the jig’s assembly instructions. You may also wish to check a video for a step-by-step demonstration of how to use your jig.

A jig for cutting small circles is especially useful for those who make wooden toys. The blades are narrow so that the cutting blank is pushed through with minimal resistance. To keep the jig from tipping during the process, it has an auxiliary fence. Before starting the cutting process, line up the tools and materials needed. Ensure that the surface is free of splinters and other debris.

Next, mount the jig on the base of the workpiece. You will need a thin piece of plywood to use as your test piece. To create the jig, use a thin drill bit to make holes in the wood. Make sure to leave some space between the tool saddle and the edge of the plywood. Mark the jig’s pivot pin along the length of the arm. You should also note the distance that the pivot pin travels.

Once the jig is mounted on the workpiece, you can begin cutting. The easiest way to make a circle is to pivot the workpiece from a fixed position. This will cause the workpiece to cut the same size on each side. You can also use a piece of plywood or a nail to pivot the workpiece. But most circular cutting methods require cutting into the middle. In this case, it’s important to use the correct tool for the job.

Table saw

There are two ways to cut small circles with a table saw. The first is to pivot the workpiece from its fixed position. This will result in cutting the workpiece the same length on both sides. Some people prefer to use a nail or piece of plywood to pivot the workpiece. The other way is to cut the workpiece into the middle, as in this technique. Here are some basic tips to follow:

Before cutting the blank, you should first mark the kerf of the circle with a pencil. You can also use a square blank to cut the circles. Just make sure that you place it near the blade. Once you’ve marked the kerf, turn the saw off. Then, insert a finish nail into the end of the jig. Place the nail 6″ from the blade. Cut the nail to about 1/4″ long. You can use this nail to make a pivot point that is on the kerf line. Next, you should cut a square blank that is one inch larger than the circle you want. You should also cut the blank longer. After you’ve cut the circle, you can drill the hole in the center of the blank.

Read More:   Choosing the Right Table Saw Blade

While it may be tempting to try to use a compass and pencil to cut the wood, it’s better to use a table saw. A table saw can also cut a large circle. A table saw has a larger cutting depth and can be doubled or tripled. A table saw isn’t very powerful, but its pilot holes will ensure that you get a perfect circle.


A jigsaw mounted on a plywood or MDF arm can be used to create a circle. A table saw will be able to produce a smooth circle and is also capable of handling thick stock. This technique involves sliding a jig in a cross-grain direction, progressively reshaping the workpiece into a circle. This is often done by sliding the jig along the surface of the workpiece.

A jig is an essential tool for woodworkers. While a trammel is similar to a jigsaw guide, a trammel is useful when cutting large circles. The same tool can be used for cutting ovals and other shapes. One way to build one is to buy a trammel guide or make one yourself out of scrap wood. Here are some tips to get you started:

First, you need to set the base of your trammel in the center of your workpiece. This way, you will be able to pivot it around and cut the desired arc. Once you’ve got it in place, you’re ready to start cutting. You’ll need scraps of plywood or strips of straight-grained hardwood, a router and some hardware. You can cut a small circle with just a single pass, or you can make a large one.

The pivot plate is the key to a no-mar trammel. This pivot plate can be secured to the workpiece with carpet tape. Next, you will want to attach the trammel rods to the trammel block. To attach the rods, you’ll need a drill bit with a smaller diameter than the center distance D. A small square drill bit is perfect for cutting circles in wood.

Why trust Handyman.Guide?

s written by Itamar Ben-Dor, who has 25 years of experience in renovations, carpentry, locks, creation, landscaping, painting, furniture construction, and furniture renovation, works with concrete, plumbing, door repair, and more.

Itamar Ben-Dor has been in the home improvement business for over 25 years. Itamar Ben-Dor is a jack of all trades. He's worked in the renovation field for years, doing everything from locksmithing to carpentry. He's a small repairs specialist. But his true passion lies in furniture construction and renovation - he loves seeing old pieces come back to life with some new woodwork or a fresh coat of paint.

He has taken courses on many topics in these fields at professional colleges in Israel. Over the years, Itamar has also become quite skilled in gardening, carpentry, and renovations. He's worked on projects of all sizes, from massive renovations to small repairs. No job is too big or too small for him!

Disclosure: participates in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for publishers to earn fees by linking to and affiliated sites.